Product Description
Physical Dimensions : 195 x 160 x 68 mm
Cutout size : 160 X 160 mm
Enclosure : MS Powder Coated with Acrylic Front
Mounting : Panel
Supply water : 12V D.C
Accurancy : + 2 % of FSD
Setting : Using front panel keypad.
Input : From Sensor ,Level Switch, From Tap Selector Switch
Output : 2Relay Output for solenoid valve, RS 485 for remote data logging
Versatile and Robust Industrial BatchingEngineered to handle diverse liquid batching tasks, this flow batcher integrates easily into industrial environments. The robust IP65-rated enclosure and powder-coated mild steel body ensure durability against dust and water ingress. With its support for both panel and wall mounting, it adapts to different installation requirements while maintaining a compact footprint and standard panel cutout compatibility.
Flexible Operation with Card-Based and Manual ModesSwitch seamlessly between automatic and manual operations using the intuitive card-based interface or manual controls. Users can quickly program batch quantities, monitor progress with the digital LED display, and verify process status through clear LED indicators. This flexibility enhances operational efficiency, reduces manual intervention, and ensures high batching accuracy.
Comprehensive Connectivity and Sensor CompatibilityThe batcher features potential-free relay outputs and is compatible with all pulse output flow sensors, supporting operations that require programmable flow rates. With an input range of 420 mA and application-specific batch size settings, users can customize the system for various liquid batching workflows in industries such as chemicals, water treatment, or food processing.
FAQs of Card Based Flow Batcher:
Q: How does the card-based operation work on this flow batcher?
A: The card-based operation enables authorized users to initiate, monitor, and manage batching processes using a designated card. This provides secure access and streamlines the batching workflow, allowing either automatic or manual batch setting and control.
Q: What are the benefits of using this batcher in industrial liquid batching applications?
A: This device offers precise, programmable batch sizes (1 to 9999 units), robust protection (IP65), and clear process indication. The support for both automatic and manual operation increases process flexibility, while compatibility with a wide range of flow sensors ensures broad application utility.
Q: When should I use the manual mode instead of the automatic mode?
A: Manual mode is ideal during setup, maintenance, or when precise operator intervention is required. Automatic mode should be used for routine batching processes for maximum efficiency and consistency.
Q: Where can this flow batcher be installed for optimal performance?
A: The unit is designed for both wall and panel mounting, making it suitable for installation near liquid storage tanks, processing lines, or in centralized control panels, as required by your facility layout.
Q: What is the process of setting a batch size and starting a batch?
A: To set a batch size, program the desired quantity using the digital keypad and display. Initiate the batching process via the card-based system or manual controls. The batcher will manage the flow until the set quantity is reached, signalling completion with a dedicated LED indication.
Q: How do I ensure accurate measurement and batching?
A: Ensure the connected flow sensor is compatible and properly calibrated. The batchers high-accuracy digital display and resolution (1 unit) guarantee that batch quantities are precisely dispensed, within 1% of full scale.
Q: What advantages does the mild steel powder-coated enclosure provide?
A: The enclosure offers robust protection against environmental factors like dust and water (IP65 rating), ensuring reliable operation and longevity even in demanding industrial settings.